With a long end mill you can easily tear into the templates on your first several passes. After this first pass I stop the router and increase the cutting depth so the end mill passes through the hole completely and finish the hole in a second clockwise pass. Replacement 1/4 End Mill for Easy Jig Gen 1 - $29.99. Even though I'm only starting with a single rifle, I'm going to go ahead and mill out 2 additional 80% lowers for future builds. This is especially helpful with machining a pre-finished or anodized lower. Be careful not to scrub any metal chips into the anodized finish. Then 80% Arms came out with the Easy Jig which used a router as a mill using various adapter plates and a spacer. It does add some time but the finished product will be worth it. The patent pending Easy Jig Gen 2 is the words easiest to use, fully universal, 80% lower jig capable of finishing AR-15 and AR-9 lowers. The jig is easier because it features a built-in drill and end-mill depth gauge for the trigger and rear-shelf pockets while a quick depth verification setting eliminates slippage, which can ruin parts. I prefer to install the jig so the buffer tube hole is closest to me. You may need to use a screwdriver to push out some of the chips if they become wedged between the template and the receiver. 80% Arms Easy Jig Gen 1 AR-15 80% Completion Jig. Just be sure to stop well before the tape mark. 3/16" hex key or Allen head bit - This is used to tighten the jig bolts. Pocket drilling requires 10 holes drilled once – Traditional jigs require 42 holes to be drilled once, precisely aligned and clamped, then re-drilled to a larger diameter, Trigger pocket can be cut in 6 to 11 passes vs 25 passes required with a drill press, Hand-drilling the trigger group/safety selector holes is faster to setup, Lower can be completed in under 1 hour (vs of 3 hours for the old drill press method), The Gen 1 Easy Jig can be used to make dozens of lowers, Components are Type III hard anodized for extra wear resistance. Press question mark to learn the rest of the keyboard shortcuts $49.99. ⚠
CNC Tooling Kit for Milling the Firing Pocket of a AR15-AR10 .308 Lower Receiver. Manufacturer's sale page for the Easy Jig. 80% Ar15 AR10 .308 lower receiver Jigs. Product Description. There will be a section of metal between the pre-machined rear pocket and the trigger group pocket if you do not connect them in the next steps. Then on the last passes, when the end mill will contact the template, the tape should be removed. You do not need to own a drill press, mill, or any measuring tools to use the Easy Jig. 5/32" drill bit - This is used to drill the hammer and trigger pin holes. Once the last two passes are complete you can move onto the rear pocket template. The jig converts between AR-15 and .308 by simply flipping the rear buffer tube mount and side plates. A more powerful drill press than mine might be able to rock through 7075 but my press needed a break. The Easy Jig allows you to complete an 80% lower in about 1/3 the time it takes to complete a lower on an old style drill press jig. 3/8" drill bit - This is needed to drill out the bulk of the material in the fire control group pocket and to drill out the hole for the safety selector. You can purchase just the 1/4” end mill, or a complete tool kit with all the drill bits and the end mill, from 80 Percent Arms or from the store where you purchased your Easy Jig… I bought one just for use with the Easy Jig but if I had known how little it was used I might have just used the one from another drill bit set I have. Then finish tightening the four bolts in an alternating pattern as you might tighten the lugs on a vehicle's wheel. Once the cutting surface is below the template the collar can be removed. You will be able to get right up to the template once the cutting surface is below the template walls. It is the best tool in your toolbox. Keep in mind that you are now going to be cutting into a lot of material between the template and where you stopped your cutting passes. In the unlikely event you damage a component of your Gen 1 Easy Jig®, each piece can be replaced individually. If you searching to test Gen 1 Ar 15 Easy Jig 80 Lower Receiver Router Jig And Vortex Venom 3moa Red Dot Sight price. Vise - This is needed to clamp the jig down while routing out the lower. I would like to do a .308 build but I like the features on the Gen 2 and Gen 3. I have also found the key to getting through without binding is getting the speed and pressure on the bit just right when using the drill press. Likewise if you are using a lower powered router you may want to take shallow passes to reduce the load on the router. This included both the "jigless" system such on the original EP Armory lowers and the "drill a bunch of small holes" method such as the Stealth Arms and similar jigs. I recommend taking shallower cutting depths until you reach the point where you feel comfortable with the process and know what to expect from the tools you are using and the lower material you have. Easy Jig Gen 1 (80% Lower Jig) with Tooling. This is to ensure your final cuts will be very clean and also because the 3/8" holes drilled previously will have a coned bottom, not a flat bottom like an end mill cut. WD-40 is not a cutting fluid but it's better than nothing. Do not press down hard into the template or you could end up with divots in the final pocket bottom. Wait for the router to stop spinning and then remove it from the jig. The Easy Jig® Gen 3 is the culmination of our years of experience gained from manufacturing the world’s first router jig and the best selling 80% lower jig in history, the Easy Jig® Gen 1, and then the revolutionary Easy Jig Gen 2. If you have no interest in the DPMS-type lowers, you can get the standard Easy Jig Gen 2 that will handle “all known AR-15, AR-9, andÂ AR-45 designs” including thoseÂ “exotic billet lower designs.” This is more of an issue with the aluminum lowers and less so with the polymer lowers. Shop Now. It takes some experience but when you get it just right it works great. Then stack to the fire control group (trigger) pocket template on this space so the smaller end is towards the buffer tube hole and the lip is facing up. Now I just need to get my post count up so I can sell the jig. I purchased the recommended 1.5" cutting length end mill. Keep the 3/8" drill bit in the drill for now. Now insert the four long (1.75") template screws through the template stack and secure to the jig walls in the same alternating fashion. Let's compare tooling: AGT Did you mean gen 1 easy jig torx kit gen 1 easy jag tool kit Related search terms Gen 1 lower complete gen+2+80+308+lower+receiver+with+jag99999' union select unhex(hex(version())) -- 'x'='x Where should I sell an Easy Jig gen2? The jig converts between AR-15 and .308 by quickly adjusting the rear buffer support, making it easier than ever before to mill any platform you desire. $157.50. $39.99. Remove the top rear jig screw so it does not get milled through. You also save money on tools. A hand drill will work, just take it easy and be prepared for a bit of an arm workout. Because the bolts holding the jig together stick out you will need to prop the jig up on the two templates, MAIN and REAR. You can reduce the load on your drill starting with a smaller drill bit and working your way up to the 3/8" bit. For a long time I was interested in completing an 80% lower but did not have access to a milling machine which was required to make a nice looking lower. 80% Arms Easy Jig Gen 2 step by step AR 15 lower completion will show you how to use the Jig from 80% Arms to complete your lower. The router base only fits one way so if your holes do not line up rotate the support plate 180 degrees. No FFL required. Easy Jig Gen 2 Tool Kit. Built-in drill/end-mill depth gauge for the trigger and rear-shelf pockets. ETA: 80% Arms now offers more options on their Easy Jig. Kit Includes: 1 3/8 drill bit; 1 19/64 drill bit; 1 5/32 drill bit; 1 3/8 drill stop collar; 1 solid carbide 1/4 inch end mill. The first two passes should be 1/3 of a hash mark passes and the remaining two should split the remaining 1/3 so you are taking 1/6 hash passes. Using large depths of cut will decrease the time spent milling but will also increase the work on the router, end mill and possibly cause you to jerk the router into the template. Set the depth of cut to the first hash mark on the rear pocket (MAIN) template. It is well made and recommended viewing. This jig is easy … $44.99. If you use the oven make sure you allow the lower to cool completely before handling. I choose to alternate which holes I am drilling so the heat from drilling does not concentrate in one area. This time you want the template spacer with the long side facing away from the buffer tube hole so only two holes in the spacer line up with holes in the jig. If you try to take the router out while the mill is still spinning you could nick the side of the template or injure yourself. AR-10 Side Plates. short flutes to work with the Easy Jig®.Using any other type of end mill may cause permanent damage to your jig which is not covered by the warranty. One is an Easy Jig with side plates that contain steel bushing inserts in the area where the trigger pin, hammer pin and selector switch are drilled out. Because this area is shallower than the trigger pocket I wait until all of the roughing passes have been made before completing the finishing passes. I wanted to note that because I have removed so much material from my Easy Jig that the lower can slip while drilling the rear holes with the bolt removed. Finally, place the router support base over the lip with the recessed bolt holes facing up. Remove the top rear jig bolt so you do not drill through it. The Easy Jig Gen 2 Multi Platform is absolutely the best thing for your DIY Project AR build. Please note, Gen 1 AR-15 Easy Jig® components are incompatible with.308 Easy Jig® and Gen 2 Easy Jig® … Personally the Gen 1 easy jig has worked just fine. Easy Jig GEN 1. Gen 1 Easy Jig Tool Kit. 80% Arms is now offering a kit which includes a specially designed end mill to eliminate the possibility of biting into the edge of the template during the initial 3/4 of the milling and the necessary drill bits and collar. No need! Featured Products. Then I place the end mill over the trigger hole previously drilled and increase the cutting depth about 1/16". For Sale from Wolfhound73 | No feedback Yet View | View Sellers Items Description: ON HAND AND READY TO SHIP! Kit Includes: 1) Solid Carbide 1/4 inch end mill - custom made with super short 0.75 in flutes for optimal performance. Just make more and more light passes until the end mill no longer removes material as you run the shank along the template wall. Compare Selected × OK. We are a national retailer of individual components and not all products depicted on this website are legal in every state. 80 Percent Arms Easy Jig Gen-2 Compatible Premium Upgrade AR-15 Lower Jig "TiN" Drill Bit Kit. While will the Easy Jig 2 Multi-Platform only work on GEN 1, .308 lowers? We can also recommend the Porter Cable 450 - an incredibly simple, reliable, compact router that we've also personally tested with great results.The DeWalt DWP611 Handheld Router The DeWalt DWP611 is a 1.25-HP router. Small brush - This is useful for brushing metal shavings out of the jig and lower during and after the lower completion. It's very difficult to get any light into the area when you are routing which caused me to bite into the template. Re-install the top rear jig bolt. Mill out the rear pocket just like before but this time using the depth gauge for the rear pocket. One thing I learned after finishing my first anodized lower is that small aluminum chips from the machining process can flow with the cutting fluid in between the jig and receiver. Finally, insert the remaining two template bolts and and tighten in an alternating fashion until snug. Sort By: Out of stock. Drill press or power drill - I use an inexpensive Harbor Freight 8" portable/table top drill press which does just fine for polymer and 6061 lowers. I actually run wash my lowers in the sink initially and then run them through the dishwasher to wash away any bits I may have missed. Disassemble the jig completely and remove the now completely machined lower. WARNING: This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and reproductive harm. Out of stock. Please note, Gen 1 .308 Easy Jig® components are incompatible with AR-15 Easy Jig® and Gen 2 Easy Jig® components. Now it's time to move onto the router work. Continue making more passes as before but this time take the passes all the way to the template wall. View as Grid List. Following the success of our Easy-Jig® Gen 1, in 2016 we released its successor the Easy-Jig® Gen 2. This jig is easy enough for a caveman to use. 80 Percent Arms Easy Jig Gen 2 - AR15 / AR-9 Only Version MAP $189.99 . The second post of this thread shows a pic but essentially I drilled out additional material as well as using a 1/4" center cutting end mill to 'drill' out as much material as possible. Install the trigger template onto the jig using the template spacer and the longer 1.75" screws. After cleaning you can wipe down the lower and set it out to dry or put it in an oven at low temperature (150 F) for 10-15 minutes to evaporate any remaining water. So I may start with the first hole and then skip two holes, drill that hole, skip to the last hole and then go back to the second hole in the template and drill that. Made in USA! I ordered both an Easy Jig and one of their billet lowers designed for the Easy Jig. Press J to jump to the feed. ... 80 PERCENT ARMS EASY JIG GEN 1 .308 - BRAND NEW. There were, and still are, other methods that do not require a mill but I did not like the method used. This will help prevent any "egging out" or excess wear in these critical areas for users that intend to machine a lot of lowers. I recommend only going a 1/2 hash mark at a time and starting a 1/2 hash below the first hash mark. $219.95 $189.99. I use the bright green automotive tape but the light brown standard tape would probably work as well for these purposes. I was looking for the specific changes, if they are industry wide. The universal fit Gen 1 AR-15 Easy Jig® is a patented router jig that makes machining your 80% lower easier, faster, and safer by utilizing a router instead of a drill press. ON HAND AND READY TO SHIP! Again, with the amount of material I have removed from my modified Easy Jig I have to catch the edge of the receiver with the jig screw. Secure the stack to the jig using two of the 1.75" screws. GST-9 Pistol Frame. Tighten the bolts in an alternating manner until the bolts are flush with the outer jig wall. The Easy Jig® allows you to complete an 80% lower in about 1/3 the time it takes to complete a lower on an old style drill press jig. The Gen 1 Easy Jig™ tool kit contains all the necessary drill bits, milling tools, and drill stop you need to make completing your lower receiver as effortless as possible using the 80% Arms Easy Jig™ system. Allow the end mill to bottom out and then raise it up about an 1/8" and tighten the collets. 80% AR-15 Easy Jig Gen 1. The 3/8" bit will do the final depth of cut. Category. NOTE: There are two changes that can be made to this process that will give you a slightly cleaner trigger slot edge and make it easier to complete the final fire control group machining with the end mill. 80 Lowers Category Page. Saved from 80percentarms.com. Sort By: Out of stock. Remove the drill bit and then disassemble the template from the jig. This will ensure you have your jig walls parallel and spaced apart correctly. The Easy Jig allows you to complete an 80% lower in about 1/3 the time it takes to complete a lower on an old style drill press jig. Then install the 3/8" bit in your drill and drill out the safety selector hole on the current side. One small complaint I have is the need to remove the top rear jig screw to complete the rear pocket area. Remove the pocket drilling template and vacuum out the chips in the machined area. For the last 4 years, our Easy-Jig® Gen 2 has served in our outstanding and supportive customer base’s workshops and garages all over the country as the starting point of many exceptional AR style builds. But for four bucks it's nice to know where it is. If you are using an 80% receiver that already has the rear pocket complete then this will not be necessary. I don't even use cutting fluid anymore. To get started on building your AR-15 or AR-308/AR-10, order the jig, tools, and receivers you need straight from our store, or call us today at 508.834.4223. There are two big advantages to the new technology jigs, much less drilling, and a bigger, thus better, end mill bit. They have also created a solid steel Easy Jig and, according to their site, "All parts that come into contact with cutting tools are made out of solid steel". Using the system was very easy with a few quirks but overall a well thought out process. The bolts will stick past the jig wall about 1/16" once snugged up. Soapy water and a gentle toothbrush will lift away the particles. Do the same for the opposite and diagonal template bolt.
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