When purchasing a body armor there is no need to spend so much money on hard ballistic plates if you are not going into a war zone. 0 bids. If having back plates such as these appeal to you as well, make sure to follow the same steps but instead of cutting out rectangles in Kevlar. Reply The remainder of this Instructable details the mounting of the plate onto a shirt and the refinement of the plates’ appearance. Over the course of 18 weeks we designed, built and refined our armor plates using several processes including vacuum … Just buy body armor that can protect you from the threats you are facing. Light ballistic plates weigh as little as 2.4 kilograms while the heavy ones weigh 6 kilograms. Body Armor Plates Made With Kevlar 3a Panels Inserts Bulletproof USA. Kevlar as body armor works because the kevlar fabric moves. Body Armor Threat Levels. JavaScript seems to be disabled in your browser. They are also cheaper since they’re made of several materials. AR500 steel plate s are ballistic plates /inserts used in plate carriers. All armor can be classified as either soft or hard, and as an integrated product or a separate “plate”. Spartan Armor AR500 Steel Plates. After all of your plates are riveted together your armor is finished. If the pressure gage does not move or drops very slowly you have a good seal and you’re ready to put your layup in the oven. Since the Kevlar we used had a very high epoxy content, using cotton is highly suggested. more of an oval shape for your pectoral plates and more of a curved rectangle for your abdomen plates. Making it rigid prevents that movement and renders it useless in that regard. With these measurement you should be able to affectively design a CAD drawing for your plating. The larger ballistic plates are suitable for bigger, stronger people. The line up the outer plates with the brads protruding from the shirt and use the rivet gun from inside the shirt to rivet the outer plates to the inner plates. Light weight Kevlar Inserts for NIJ IIIA protection or AR 500 Steel for larger caliber threats. $79.95. Take your two square plates of material to your router and affix one to the bed. Place a rivet in each hole with the brad facing upwards and lining each one up with its corresponding hole in the shirt. Make sure to have your vaccum sealing taking place addtionally inside the oven. On the contrary, small ballistic plates are suitable for smaller people. Make sure to cut the same holes in this pad as you did in the perforated plastic covering. This means that they should not be used in war zones because soldiers must be in a position to move quickly when required to do so. We enjoyed this process emensely and learned a lot about the various processes involved in the production of composite products and were able to implement our learning onto our successful product. Next apply a weather sealant to preserve the color and plate integrity. These plates can stop large, high velocity bullets such as those fired from rifles and submachine guns. Make sure to remove the protective film from every layer of Kevlar, it will be on both sides. The two of us decided to design and build Kevlar armor plates scaled to our bodies. After turning off the vacuum if the pressure gage drops quickly there is a leak in your layup and this must be fixed before putting your layup in the oven. Our body armor plates … Lighter ballistic plates are usually more expensive due to the advanced technology required to fabricate them. Compatible with all standard plate carriers that accept SAPI or traditional Shooters Cut body armor with appropriate chest plate pocket size. If not familiar with the plate, a soldier can find himself in a position where he feels very uncomfortable in the plate. The Rothco Plate Carriers accept a wide range of body armor types. And body armor … Free shipping. Make sure the entire surface of the plate is clean and then, leaving a 1 inch border clear of solution, coat the entire plate in a release agent (Free Coat or Wax). Space your holes evenly and cosmetically appealing. They sell plates … Looking to expand … to get an answer that isn't me. We frequently find when I bike on single-track trails that low lying branches often hit us on our shoulderblades and chest so we created armor with the intention of stopping the annoyance of such brusies while biking. One of us took a more angular shape to the plates while the other had armor plates that flowed with more curves and less angles. Attach the end of each tube securely to the corropoding vaccum spout on the interior of the oven. Ending Dec 9 at 4:16PM PST 6d 13h. You could stop here and have finished plates. After you are satisfied with the coverage of your plastic film it is time to add some sort of wick on top of the film. Make sure the entire circular surface of the plugs is clear of any plastic covering. Over the course of 18 weeks we designed, built and refined our armor plates using several processes including vacuum-forming composites and CNC routing from CAD design on a large scale. Another thing to note is that the plates of ancient armor are always curved. An efficient method we found was to use a box cutter at a slight angle but relatively parallel to the sheet, making a slight incision on the protective layering but not damaging the Kevlar sheet. Next add lines for stablization on your design. And the Yoke/Collar Assembly 2) ask questions. This connects the plates together and allows them to not be ruined or removed during the process of routing it out of the kevlar. We also produce Kevlar Armor Panels to IAW MIL-DTL-62474F type 1 and M62474-1D specifications. Of course, there are a variety of factors that influence exactly how fast the typical body armor breaks … After your plate has been cooked and allowed adequate timeto cool, typically the remainder of the day you cooked it in, remove it from the oven and set in on a stable surface. This insures a consistent placement system for mounting your plates. Set the composite oven to its preset for composites or adjust for a 450 degrees cooking cycle. It is comprised of a special blend of Kevlar … Either measure the exact spacing on the hole placement on both plates or clamp the plates securely together and drill them simultaneously. Did you make this project? These include the size of the user and the total duration he/she will be using it. While it does not contain ballistic properties on its own, when used in conjunction with steel body armor plates, it provides an unprecedented level of protection from spall. After making sure every inch of the border is covered by mastic you are ready to secure your covering to it. This is because curved surfaces are much stronger than flat. For the back measure the Shoulder width, Width from middle and bottom of scapula. If it has capital letters, it’s most likely a brand. In the end, with our limited resources, we knew having the overall product bulletproof was not a pheasable end goal (hence the gaps on the oblique and large back areas through out front does overlapping interior plates on the inside of the cotton shirt material). Or buy a Steel plate and add some Kevlar … The two of us decided to design and build Kevlar armor plates scaled to our bodies. Size 12" x 8" made by Point Blank. 3)Point Blank Body Armor Plate Carrier with 3A Kevlar Inserts Size XL 4) Two(2) ESAPI 7.62 APM2 Lev III Plates(Front and Back) size XL(The $500+ ones) 5) Two(2) Side Plate carriers MOLLE with 3A Kevlar inserts 6) Two(2) ESBI 7.62 APM2 Level III Plates … Body armor plates are used to protect the wearer against serious injuries from high-impact direct hits and abrasions from small arms fire, incoming shrapnel and knife threats. BODY ARMOR Tactical BULLETPROOF Made With Kevlar Panels 3a Plate Carrier Inserts Make sure the plates are spaced in a way that the suction plugs have adequate distance from the center of each plate. When choosing the kind of ballistic plate to wear, there are several factors that you have top consider. Then proceed to mirror the design across the midline which gives you a complete set of identical plates for the left and right sides of the body. Level III armor is rated to stop 7.62x51 M80 NATO Ball (.308 Winchester) at a velocity of up to 2,780 feet per second. I would recommend that for your Mark II armor, you do a bit more reading into the history and the why of armor so you can design something much more functional. For the front measure the collar bone length, the width ofthe torso at the middle and bottom of pectoral muscle. After laying all the Kevlar sheets on top of one another cut a sheet of perforated heat resistant paper that fits on the sheet while clearing the border you made earlier with the masking tape. That’s why the U.S. military uses ceramic plates and Kevlar body armor. Bulletproof T-Shirt concealed Body Armor Danegeld level 2 20 layers of kevlar. Just buy body armor that can protect you from the threats you are facing. The final layer of covering will be an airtight heat resistant plastic covering. Here they are depicated in red. Look at ancient armor with individual plates (Wisby coat of plates is an excellent example). Bulletproof Vest Ballistic Helmet Armor Plates – CompassArmor Ultra Thin T shirt Bulletproof Body Armor Vest Concealable Kevlar This bulletproof vest offers a discrete way to conceal an armored NIJ IIIA bulletproof liner. It not only protects troops but allows them enough mobility to do their jobs in a hostile environment. After cutting out the sheets it is time to start the layup process: get an aluminum plate that will fit all the components you have cut out but will also fit in your oven. The plates are inserted into specially designed pockets within the carriers. This is crucial for creating a complete armor plate set-up that not only fits your torso proportionally, but also produces a design aesthetically pleasing to the eye. We created this project, fun aside, for the purpose of lightweight protection while mountain biking. This requires you to do additional research into how to set the temperature for your specific composite oven brand. They always overlap. or Best Offer. The Galls GL Body Armor Threat Level IIIA is a type of concealable armor that’s made from kevlar … Made in the U.S.A. Our Level IV body armor plates has been ranked for protection and offers various levels of ballistic performance. Free shipping on many items | Browse your favorite brands | affordable prices. You are correct, we originally designed our plates with a curved structure but switched instead in order to use a layer of carbon fiber over the kevlar. If you have a Carbon Fiber top plate then insure that your Band Saw has a Carbide blade and insure that your vacuum is fan cooled to insure you do not fry the engine with carbon flakes. After the plates have all been separated then sand the edges of your plates with a machine sander and then additionally refine the edge with sandpaper. AR500 is the same steel alloy used in body armor plates … Make sure no sharp edges or protruding pieces are present. Welcome to the Armored Republic® - Official makers of AR500 Armor® We make Tools of Liberty like body armor, plate carriers, and tactical accessories for the defense of every free man's God-given rights. Be sure to observe proper safety procedures for drilling through Kevlar. Bulletproof Vest Plates AR500 Steel Plates . Spartan Armor Systems light weight ceramic and composite level III, level IIIA level III+, and level IV body armor plates. These enhanced plates, combined with the Kevlar are capable of stopping a Springfield 30.06 round with a tungsten penetrator. Next remove the supporting chucks between your plates carefully with a Band Saw. ArmorCo bullet resistant armor panels contain the most advanced ballistic materials available. 85 sold. Size 12" x 8" made by Point Blank. AR500 Armor remains a reliable name in the world of armor plates, tactical armor, and ballistic defense. External hard armor plates … WARNING: This process requires a large amount of Kevlar weave and access to several large and expensive tools and machines. Use 3 coats of the non-bonding solution in order to assure no gaps in coverage. The first step of the composite layup is to cut the sheets of Kevlar into usable rectangles. Body armor levels are yet another confusing aspect of shopping for armor… A good way to make sure your border stays clear is using making tape over the area you would like to remain uncoated. We decided our senior year of high school to do somethingfun for our first semester engineering project. They are used in conjunction with carrier vests, which are made of Kevlar sheets and fabric. Infidel Body Armor: Home of Body Armor and body armor plates … For smaller people, the light plates will offer the same protection as that offered by the heavy plates to the larger individuals. This insures uniform placement between both plates. Over the course of this Instructables, we will show you two slightly different approaches to producing Body armor plates with end results differing upon the number layers used. 10 x 12 and 6 x 8 Plate Backer Kit Level 3-A 100% DuPont Kevlar . This website uses cookies. For a small plate only about 2 or 3 plugs will be necessary however with plates bigger than 6.5 sq ft use 5 or more. When it is finished it should look something like this. Ballistic plates are made of hardened ceramic materials or dyneema polyethylene. Steel armor plates … Please do not get shot by anything: Arrows, Guns, Tasers, etc. Now you’re ready to put your sheets of Kevlar onto the aluminum plate. According to NIJ and HOSDB standards, level II ballistic vests must offer protection against 9mm handguns with up to .357 magnums. For cutting we suggest continual vacuuming and setting the spindle speed to one in order to avoid smoking up your shop and/or melting the material. In additon you will leave your thinner interior piece in almost this fashion post-routing in contrast to your thicker plates which you will cut out and seperate from each otehr entirely.The next step is saving your file as a STL and then post-process it to the G-Code software associated with your CNC Router: ours uses V-Carve. Body Armor Kevlar Soft Side Plate Ballistic Vest Insert. After transitioning the software and selecting the cutting appropriate toolpaths, you are ready to cut out your part. 2 t-shirts and one Kevlar … Level IIIa ballistic vests offer protection against 9mm handguns with up to .44 magnums. Those came out well! BUILD YOUR OWN VEST. At Infidel, we aim to provide the best Body Armor and tactical equipment at fair prices to ensure you have the tool to defend life, liberty, and the pursuit of happiness. Secure the plugs. Review the second photo as layering guide. The composite hard ballistic plates are not too heavy or too light and therefore they can be used by anybody. Single 10 x 12 Level 3-A plate Backer Made With 100% DuPont Kevlar . The plates are widely used by tactical police teams and in war zones. 2 years ago. My nephew needs something like this when he goes biking, he always ends up with bruises. After you are happy with your finished product, remove the width lines and you will be left will a sketch like the ones above. What order you choose to cut the two plates is entirely up to you however. If you applied enough non-bonding solution then it should come off with minimal effort. Using some sort of smoothing tool will help lay the covering over the mastic to ensure a good seal. Remove your gauge and replace it with another heat resistant vaccum tube. The company produces both hard and soft body armor, as indicated by the tactical levels. In other words, Kevlar body armors are designed for protection against firearms that are easily found within the general population. Even the smallest calibers with the lowest amount of powder will easily penetrate this. Bulletproof T-Shirt concealed Body Armor Danegeld level 2 20 layers of Kevlar stops 9mm.357 mag. Cut holes out in the plastic where the plugs are in order to assure a good seal. Armor Plates - Ballistic Plate Carriers, Armor Plating for Tactical Vests, Body Armor Plates, Soft Armor Plates, Cool Armor Plates & More! Our hard armor plates are designed, developed, manufactured and tested using state-of-the-art processes and equipment to ensure quality and performance when deployed by operators throughout numerous tactical and urban situations. For our project we used the CAD software Rhino and inches. For the chest plates we first cut 20 layers of Kevlar, however this proved to be significantly thicker than we would’ve hoped. However, level IV threats are not protected by the normal Kevlar bulletproof vests. You must have JavaScript enabled in your browser to utilize the functionality of this website. By using the given measurements (and then dividing them in half for one side) you should end up with an image similar to this. On the second version of the chest plated we cut 5 sheets for both the inner and outer plates. Cut out a piece of the heat resistant film that covers the entirety of your plate and place it onto your plate make sure the seal between the mastic and the covering and the seal between the mastic and the plate is completely airtight. Hard ballistic plates come in different sizes and weights depending on the materials used in the fabrication process. You’ll want the rectangles similar in size to your measurements that you took of the front of your torso, however make sure to add some space for error when cutting. The vest contains SAPI plate pouches at the back and front. Steel Plates and Soft Armor Panels can be interchanged depending on the situation. The most popular hard ballistic plate carrier is the Cordura vest. If you want a quality end product then this part is very important. Several Dozen feet of Kevlar Prepreg (Resin already in Fabric), Silver Sharpie or other High Contrast Marker, 3.5 square feet of Carbon Fiber Prepreg (Resin already in fabric), 1/8-1/4 Machine Rivets of various lengths. Hard ballistic plates are used to offer protection against level IV threats. Chisel or pry the slight bond your plate has made with the aluminum. Additionally measure the width of back on the belt line. Hard armor plates have a variety of ratings, but the strongest can stop some pretty serious rifle rounds. If you really wanted to use this for anything other than road rash protection, you need to overlap your plates and give them a curved surface. Body Armor Kevlar Soft Side Plate Ballistic Vest Insert 12" x 8" Point Blank . Make sure to double check each tube's connection to the plugs on the plate inself. Next poke a small hole at each marked spot with some sharp pointed object and place the inner plate on the inside of the shirt. Our Body Armor Bundles incorporate a combination of the Plate Carriers and Hard and Soft Armor Plates, along with other accessories that we offer at exceptional deals for you. In order to build armor plating that is effective it is important to remember the basic shapes of your body, i.e. Heavier ballistic plates are cheaper but can restrict movements. Share it with us! After you are finished your plates should look something like the picture below but following your design. Interesting idea, but these will be far from any protection from firearms. Those ancient armorers knew what they were doing because lives of those who paid for their product literally depended on it.I applaud your efforts on this. Load your file into the router and set your XYZ zeros for the program and load the ¼ Carbide Burr. Level IV body armor will stop large caliber and armor piercing rifle threats up to .30-06 M2AP armor piercing rounds with a mass of 166 grains and velocity of 2880 ft/s. Create a new file in your software in the units of whatever unit you used during measurement. Hard or Soft Armor Plates are anti-ballistic panels usually fitted into Plate Carriers and some Bullet Proof Vests or Tactical Vests. By continuing to browse the site you are agreeing to our use of cookies. Thee smaller ones weigh less than the larger ones. THIS WILL NOT MAKE YOU SUPERMAN: This process will not make you bullet-proof armor. Body Armor Kevlar Soft Side Plate Ballistic Vest Insert. These materials can withstand the impact of high velocity bullets. We routed out the thinner internal plates first because they would be the easier plates to redo if an error occurred. Add a pressure gage to one of the plugs in order to observe how well your layup stays airtight. During this process we also produced back, oblique and forearm plates. Steel ballistic plates are arguably the most popular steel body armor products. You certainly got some armor that looks cool and is easily made with modern materials. Using a thick absorbent sheet made of cotton works well as well as a fiberglass pad that fit the size of the plate. One of us addtionally added strips of kevlar on the forearm aswell with the same purpose. Here you will find DuPont Kevlar® Fabrics, Light Weight Kevlar® Panels, Fiberglass Bullet Resistant panels, Spectra® and Polyethylene UHMWPE panels and AR500 High Hardened Steel products and Ballistic Steel wall panels. A more appropriate term is bullet resistant. Before you make any cutting intoyour chosen shirt, overlay your inner plate on the outside of your shirt and use a marking implement such as a pen to mark all the hole placements on your plates onto your shirt with correct spacing. The pouches can accommodate a 10 X 12" ballistic plate. Next Measure the height of your torso and the height of the pectoral muscle. Our armor … Although expensive, lighter ballistic plates are very efficient and easy to use as they allow the user to move freely. They come in variable levels of protection such as NIJ Level III or IIIA … All of our steel core AR500 Armor… Use your measuring implement and take measurements accordingthe diagram above. The vest contains SAPI plate pouches at the back and front. You can also get a composite one that weighs 3.6 kilograms. With hard ballistic plates, soldiers can easily penetrate into the enemy territory without having to worry about being shot. Cut down the plates so that it mimics a rib cage with all the plates still attached together in the middle like this. Apart from the materials used to fabricate ballistic plates, their size also determines the total weight. They do this to spread force over a larger surface area and to prevent things from sliding between the plates. This is true whether the vest is made of Kevlar, a composite, or a combination of industrial fibers. Secure each plug to the plate with Teflon tape but be careful to not interfere with the seal of the plug. It is also advisable not to wear heavy ballistic plates for prolonged periods as they can be very cumbersome. We cut the shapes straight out of Kevlar weave and bi-passed the CNC router steps. Here are the two separate results. This armor vest … Our Kevlar Armor Panels are also available in a “ Stand Alone Panel ” for non vehicle applications where weight is an issue as opposed to other Armor … — 276 products / 716 models — Page 1 A tactical vest is … This lightweight body armor vest meets NIJ 0115.00 standards and has trauma plate pockets to accommodate a variety of different sized body armor plates. The plates can be inserted into the pouches at the back or front of vests so as to increase protection to vital body organs such as the heart. More than one direct hit to a plate will pierce through and there are far too many armor chinks for the overall product to be practical. Remove the masking tape from the border of your plate and lay down mastic in order to secure the covering to the plate. Sometimes brand names, like Kevlar and Dragon Skin, get mixed up with armor classes. Test your layup to make sure it is air tight, using a vacuum attached to your suction plugs remove all air from the inside of your layup. The pouches can accommodate a 10 X 12" ballistic plate. So as to effectively use ballistic plates, soldiers and tactical teams must be well trained and familiarize themselves with the plates. This series of line represent the various curves of your body that the plates have to protect. $97.00. Lastly measure from the bottom of the ribs to belt level. In the end though, though the armor is not trully functional for anything beside minor blunt impact, we were happy with the result. Just google, "are kevlar canoes bullet proof?" $18.00 shipping. BALLISTIC KEVLAR HELMET LEVEL III-A, 3A , Size LG, By SPP, 1/2" thick Kevlar … UHMWPE and kevlar semi flexible body armor, NIJ compliant under NIJ-0101.06 Ballistic plates … After you have successfully removed your plates from eachother on the larger plate and have dealt with the thinner one as specified, prepare to drill and paint your plates. Measure the width of your desired abdominal plating directly below the ribs and at belt level. The most popular hard ballistic plate carrier is the Cordura vest. After all holes are completed then next use your preferred color of spray paint on your plates (We used black to match our carbon fiber) and apply several coats on all exposed sides until you are satisfied. Cut very slight slits in the covering over the entry points of the suction plugs in order to secure the male end of the suction plugs to the female end. ^.^; How to Make a Bent Plywood Modern Mantel Clock. Kevlar ballistic vests are designed to offer protection against level II and level IIIa types of ballistic threats. Get the best deals on Military Body Armor when you shop the largest online selection at eBay.com. This will hinder his/her performance and can lead to lose of lives as the enemy would be at an advantage.